
KCW Built BMW M140i
Power:
Weight:
605bhp @ 6500rpm
1400kg (~432bhp/ton)
The Mission: Build the Fastest M140i on the Nordschleife
When Andrew experienced an off-track moment at the Nürburgring Nordschleife in May 2023 behind the wheel of his BMW M140i, it didn’t end the story, it sparked a new one. That moment became the turning point in our mission to transform the car into a no-compromise, full-blown track weapon.
Since then, the M140i has undergone a complete evolution. Every component has been scrutinised, upgraded, or replaced in pursuit of one goal: raw, relentless speed. The transformation was capped off in August 2024 with the installation of the bespoke KCW Bodyshop 1-of-1 bodykit, giving the car a unique, aggressive presence to match its performance.
But we’re not just building a fast hatchback, we’re chasing something far more ambitious. Our aim is clear: to create the fastest M140i ever to lap the Nürburgring, with a BTG time well under 7:20, capable of running alongside the fiercest BMWs ever made.
This is more than a project. It’s an obsession.
Follow us for updates as we push boundaries and close in on our ultimate lap.

Video: Andrew driving at the Nürburgring Nordschleife on 30th June 2025.
KCW BMW M140i Spec
Our M140i has already seen some serious upgrades in 2025, and we’re only just getting started.
Earlier this year, we focused on weight reduction with the replacement of the bonnet and front doors with lightweight carbon/kevlar components, while the rear doors and bootlid were swapped out for fibreglass to help shed even more mass. To complement the aggressive new look (and improve aero) we’ve added a huge carbon rear wing, delivering real downforce where it matters most.
We’ve also started tackling cooling limitations by fitting a Wagner intake manifold, helping to manage intake temps more effectively under load. This lays the groundwork for future performance enhancements.
Looking ahead to August, the rear brakes will be upgraded to AP Pro5000Rs, providing serious stopping power to match what's coming. We're preparing for methanol injection and larger injectors, with a projected output of 700+ bhp on the horizon.
The end goal? To break the 500bhp-per-tonne barrier and create the ultimate track-focused M140i, built not just for straight-line numbers, but for total performance on the limit.
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Key Data
Engine:
Power:
Torque:
Weight:
0-60mph:
Top Speed:
In-line 6-cyl,2998cc,turbo
605 bhp @ 6500rpm
603 lb ft
1400 kg
3.5 sec
170mph+
Bodywork
-
Full Custom KCW Widebody Kit
-
Carbon/Kevlar Bonnet
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Carbon/Kevlar Front Doors
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Carbon Front Door Cards
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Carbon Mirror Caps
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Fibreglass Rear Doors
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Fibreglass Bootlid
-
Polycarbonate Windows
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Custom KCW Front Splitter
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Full Custom KCW Carbon Floor
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Carbon Roof
-
Custom KCW Rear Wing
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Rear Wiper Delete
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Paint: BMW G80 Frozen Brilliant White
Engine & Gearbox
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Pure 800 Cast Turbo
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Dorsch Engineering S2 HPFP
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BM3 FlexFuel Kit
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Fuel Starvation Kit
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MST Induction Kit
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Catless Downpipes
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Custom KCW tri-exit Exhaust
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NGK Spark Plugs
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XHP Stage 3 Gearbox Map
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Aluminium Charge Pipe
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Wagner Evo1 Cast Intake/Intercooler
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Oil: Millers CFS 5w40 NanoDrive
Wheels & Tyres
Front
-
19x10" ProTrack Wheels
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275/35/19 Nangkang AR1s
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Bimecc Spacers
Rear
-
19x11" ProTrack Wheels
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325/30/19 Nangkang AR1s
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Bimecc Spacers
Suspension
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Quantum Two.Zero Suspension
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H&R Anti-Roll bars
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Hard Racing Roll Bar Links
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Ultra Racing Underbody Braces
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Milway Top Mounts
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M4 Lower Arms
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Full Adjustable Rear Arms
-
Suspension Geo by IA Motorsport
Brakes
Front
-
AP Pro5000R 6-pot Calipers
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Reyland Motorsport Floating Discs
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Pagid RS129 Pads
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Braided Lines
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Custom KCW Brake Cooling
Rear
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Standard Calipers
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F80 M3 Rear Discs
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Pagid RS129 Pads
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Braided Lines
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RBF660 Racing Brake Fluid
Misc
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Wavetrac LSD
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SW Motorsport Roll Cage
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Larger Gearbox Oil Pan
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Titanium Wheel Studs
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Alcantara Steering Wheel
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Sparco Bucket Seats
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Harnesses
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Garmin Catalyst
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CanChecked
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Flocked Dash
Places We're Going
We've got a busy year lined up with several trips away to test/refine our M140i.
3rd April 2025 > Brands Hatch
29th April 2025 > Nordschleife
30th June 2025 > Nordschleife
26th-27th July 2025 > Nordschleife
29th August 2025 > Nordschleife
8th September 2025 > Brands Hatch
13th October 2025 > Nordschleife
14th October 2025 > Spa
29th-30th November 2025 > Nordschleife

KCW M140i Gallery
Here are a selection of images of our M140i....enjoy!

























